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Condition Monitoring PSW Integrity UK

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Lean Management Coaching

Lean Management Coaching

PSW Integrity bring a world class ability to visualise, assess and translate business challenges in your organisation.

the inspiration for PSW Integrity came from a chance meeting between friends, who happened to have expertise within the fields of Enterprise resource planning systems and process driven lean management implementation. we noticed that projects within both areas of our exper tise shared problems of underperformance with an ironic twist; many lean thinking projects missed opportunities to integrate the benefits and life blood that organisations gain from their it systems; and many Erp implementations ignored major process improvement opportunities.

the result was the formulation of an approach to business improvement that was able to address it system transformation and management process improvement simultaneously.

PSW Integrity have grown rapidly since incorporation in 2008, acquiring new clients through the deliver y of their separate improvement disciplines (process driven lean management and Enterprise resource planning optimisation), plus the effective deployment of their unique ‘blended’ approach – lean Erp.

 

pswintegrity lean management coaching page6 image18Our Services

PSW Integrity are specialists at configuring and implementing Enterprise resource planning (Erp) systems that facilitate the flow and transparency of management information across all depar tments of an organisation faster, with the emphasis on speed and accuracy, resulting in more effective decision-making in order to optimise business performance and results.

the effective implementation of an Erp system into a business requires changes to be made to the processes and procedures throughout an organisation. if handled incorrectly, a poor implementation can cause the improvement initiative to fail, or even worse cause severe disruption and organisational trauma.

therefore, we have developed a unique approach to implementation using the principles of lean management thinking, which helps streamline the implementation process and engage all stakeholders throughout the project.this leads to sustainable change and performance.

We are able to implement both lean and Erp systems independently, however, the combined lean Erp approach has been developed over a sustained period of extensive research and experience and we truly believe we are unique in our ability to deliver such integrated transformational improvement.

 

Lean Management Coaching – Helping Others to Lead

Lean management thinking is principally about creating excellence by removing wasteful activity from processes so that they flow more efficiently and effectively to optimise business performance and increase organisational results.

implementation of transformational change within an organisation requires people to take ownership of the new processes, which is done by understanding and recognising the benefits that will be generated and then lead others to effectively implement the processes throughout an organisation.

At PSW Integrity we help generate ownership and leadership through our 3 stage coaching programme:

1. the theory - we teach the methodology and theory of lean management thinking so people can fully understand the principles of why and how it will benefit their business

2. practical implementation - through research and experience we have developed a comprehensive range of tools and frameworks that we teach people how to effectively implement the new processes

3. 1-2-1 coaching – we work closely with key stakeholders of the project at ever y stage of implementation to ensure we can effectively pass on our knowledge and expertise so that they can lead others to effective process changes this collaborative approach helps to create change that is not only effective, but is also sustainable as people within the business are proud to take ownership.

To find out how we can help you, contact us here...

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Condition Monitoring

The Best Way to predict the future is to create it with PSW Integrity Maintenance Programme

Condition Monitoring (CM) Programmes are the optimum approach towards improved equipment reliability for our customers. CM surveys, have been continually proven to detect the majority of machinery problems in the most cost-effective and timely manner. Early detection of defects allows for planning and repairs with a less reactive maintenance culture, whilst increasing asset reliability. PSW Integrity offers you a range of CM inspections which enable you to optimise/enhance your asset management programme.

Vibration Analysis - Remote Control

Correctly performed vibration analysis will provide a more in-depth insight into condition of new, existing and overhauled machinery. Vibration measurements are widely accepted as the most effective technology for diagnosing the condition of rotating machinery. Every machine malfunction generates its own unique vibration pattern, making vibration analysis the most widely used, reliable and proven diagnostic technology. Vibration analysis can detect imbalance, misalignment, looseness (mechanical/electrical), bearing issues, gear problems, capitation, resonance and electrical problems to name a few, which supports improved asset integrity when embedded
within the Maintenance culture.

Ultrasonic Analysis

Ultrasonic analysis has a wide variety of uses. There are numerous examples of applications for detecting failure modes on mechanical, electrical and stationery equipment and components. The data collection methods determine the types of detectible failure modes. Two main methods are contact (structure borne) and non-contact (airborne). Contact methods are used for mechanical applications such as bearing faults, lubrication issues, gear damage and pump cavitations. Non-contact measurements (Airborne ultrasonic analysis) includes pressure and vacuum leaks on compressed gas (including air) systems, hydraulic system defect detection and numerous electrical application to name a few. This highly versatile technology is effective in both Energy Management and Asset Integrity Programmes including slow speed equipment.

Oil Sampling and Analysis

Lubricants are the life-blood of equipment.. To ensure equipment integrity is good, it is highly important to analyse the lubricants (where applicable) to verify that the condition of oil is good and also prove the lubricant is free of contaminants. If contaminants are found, the material/type should be identified to pinpoint the cause of the contamination and rectify the defect. Not only to identify when the oil needs to be changed, but to optimise asset integrity and reliability.

Infrared Analysis (mechanical, stationery & electrical)

Infrared (electrical & mechanical) inspection is a highly effective technique that enables us to locate overheating in MCC's, switchgear, breaker panels, junction boxes and control cabinets caused by poor connections, corrosion, overloads, unbalanced loads mechanical issues and fatigue to name a few.

Steam Trap Analysis

Our team offers a comprehensive, unbiased assessment of your team trap stations with a goal of reducing steam trap failure rates. Our programme covers the complete steam trap station and encompasses: Steam trap testing, Root cause analysis of failures Proper sizing, Isolation valve operation and steam trap station design

Our CM Deliverables

Vibration Analysis
In-Situ Balancing
Ultrasound Analysis
Infrared Analysis
Steam Trap Analysis
Oil Sampling and Analysis
Grease Handling
Fluid Management
Remote Control
Operational Checks
Laser Alignment
CM Assessments

Our Reliability Engineering Deliverables

Walkdowns and Hierarchy
Criticality Analysis
RCA - RCM
FMA - FMECA
Equipment Maintenance Plans
Consequence Classification
Spares Optimisation
Workflow Optimisation

 

 

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